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Alan Douglas
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Post subject: Posted: Oct Thu 07, 2010 8:21 pm |
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Joined: Jan Thu 01, 1970 1:00 am Posts: 23520 Location: Pocasset, Cape Cod, MA
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The current limit doesn't appear to be adjustable. There's no provision for discharging the output capacitor. I wonder if there should be a reverse diode across the pass transistors, and also wonder if their gate voltage limits might be exceeded?
In any event there's no substitute for breadboarding, and actually using it.
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pixellany
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Post subject: Posted: Oct Thu 07, 2010 8:51 pm |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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I'm working on something similar (and will publish it in due course).
Just one thing to think about: When paralleling the power transistors, the variation in Gate-Source voltage will cause a current imbalance. The cure is a small series resistor in series with the source lead. The criteria I am using is that the drop across this resistor is ~ 5X the worst case deviation in the G-S voltage spec. In my case, the FETs are speced at a GS voltage of 3-5 volts. The excursion from the mean is 1 volt, so I make the resistor drop 5 volts at maximum load.
You can of course match the FETs, but soldering in the extra resitor takes less time.... 
Last edited by pixellany on Oct Thu 07, 2010 10:44 pm, edited 1 time in total.
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dmvo
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Post subject: Posted: Oct Thu 07, 2010 9:07 pm |
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Joined: Oct Thu 07, 2010 7:10 pm Posts: 20 Location: Helsinki, Finland
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pixellany wrote: Just one thing to think about: When paralleling the power transistors, the variation in Gate-Source voltage will cause a current imbalance. The cure is a small series resistor in series with the source lead. The criteria I am using is that the drop across this resistor is ~ 5X the worst case deviation in the G-S voltage spec. In my case, the FETs are speced at a GS voltage of 3-5 volts. The excursion from the mean is 1 volt, so I make the resistor drop 5 volts at maximum load. You can of cours match the FETs, but soldering in the extra resitor takes less time.... 
Yes, current imbalance is possible. However, I was thinking that using the balancing resistors in the source lead would worsen load regulation, and this is not what I want. Please correct me if my reasoning isn't OK.
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dmvo
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Post subject: Posted: Oct Thu 07, 2010 9:16 pm |
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Joined: Oct Thu 07, 2010 7:10 pm Posts: 20 Location: Helsinki, Finland
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Alan Douglas wrote: The current limit doesn't appear to be adjustable. Well, I actually didn't want to have adjustable current limit. I thought it would be OK if I could have fixed limit of 500 mA, which matches the current that my line transformer is capable of. Alan Douglas wrote: There's no provision for discharging the output capacitor. Do you mean a bleeder resistor? Alan Douglas wrote: I wonder if there should be a reverse diode across the pass transistors IRF840 already have the reverse diode formed by the body-drain junction. So, if my understanding is correct, there is no need for a separate reverse diode across Q1 and Q2. Alan Douglas wrote: and also wonder if their gate voltage limits might be exceeded? Looks like I forgot to take care of this. Thank you for the finding. Alan Douglas wrote: In any event there's no substitute for breadboarding, and actually using it.
Of course. I'm planning to breadboard the design in about a week.
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pixellany
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Post subject: Posted: Oct Thu 07, 2010 10:43 pm |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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dmvo wrote: pixellany wrote: Just one thing to think about: When paralleling the power transistors, the variation in Gate-Source voltage will cause a current imbalance. The cure is a small series resistor in series with the source lead. The criteria I am using is that the drop across this resistor is ~ 5X the worst case deviation in the G-S voltage spec. In my case, the FETs are speced at a GS voltage of 3-5 volts. The excursion from the mean is 1 volt, so I make the resistor drop 5 volts at maximum load. You can of course match the FETs, but soldering in the extra resitor takes less time....  Yes, current imbalance is possible. However, I was thinking that using the balancing resistors in the source lead would worsen load regulation, and this is not what I want. Please correct me if my reasoning isn't OK.
If the feedback is taken after the resistor(s), then regulation is not seriously affected----it's a function of the overall loop gain, I think.
It seemed to me that the only real penalty was a reduction in the maximum voltage available.
I'll post my schematic later, but--as stated--people will really want RESULTS.
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dmvo
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Post subject: Posted: Oct Thu 07, 2010 10:59 pm |
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Joined: Oct Thu 07, 2010 7:10 pm Posts: 20 Location: Helsinki, Finland
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pixellany wrote: dmvo wrote: pixellany wrote: Just one thing to think about: When paralleling the power transistors, the variation in Gate-Source voltage will cause a current imbalance. The cure is a small series resistor in series with the source lead. The criteria I am using is that the drop across this resistor is ~ 5X the worst case deviation in the G-S voltage spec. In my case, the FETs are speced at a GS voltage of 3-5 volts. The excursion from the mean is 1 volt, so I make the resistor drop 5 volts at maximum load. You can of course match the FETs, but soldering in the extra resitor takes less time....  Yes, current imbalance is possible. However, I was thinking that using the balancing resistors in the source lead would worsen load regulation, and this is not what I want. Please correct me if my reasoning isn't OK. If the feedback is taken after the resistor(s), then regulation is not seriously affected----it's a function of the overall loop gain, I think. It seemed to me that the only real penalty was a reduction in the maximum voltage available. I believe what you meant is this:  In this case, feedback is taken before the resistors, and this what I wanted to avoid. Unfortunately, I haven't devised a way of using LR8 to include balancing resistors into the feedback loop. How this would be possible? pixellany wrote: I'll post my schematic later, but--as stated--people will really want RESULTS.
Sure, I plan on sharing what I get when breadboarding the schematics. And thanks for your comments!
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Tom Bavis
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Post subject: Posted: Oct Fri 08, 2010 12:23 am |
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Joined: Jan Thu 01, 1970 1:00 am Posts: 3852 Location: Rochester NY USA
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You should be able to take the feedback from the output terminal, instead of the LR8 output. A 10-15V zener connected G-S will protect the gate junction. I'd put 100 Ohm resistors (or ferrite beads) in each gate lead to help avoid HF oscillations.
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dmvo
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Post subject: Posted: Oct Fri 08, 2010 12:47 am |
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Joined: Oct Thu 07, 2010 7:10 pm Posts: 20 Location: Helsinki, Finland
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Tom Bavis wrote: You should be able to take the feedback from the output terminal, instead of the LR8 output.
This would be extremely interesting, indeed. However, I've been banging my head against the wall trying to figure out how to do this. If you can sketch a schematic or just tell where to connect the OUT and ADJ pins of LR8, I would be most grateful to you.
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richfair
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Post subject: Posted: Oct Fri 08, 2010 2:11 am |
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Joined: Jan Fri 02, 2009 11:32 pm Posts: 247 Location: Manhattan
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Quote: IRF840 already have the reverse diode formed by the body-drain junction. So, if my understanding is correct, there is no need for a separate reverse diode across Q1 and Q2. I humbly suggest that you use a diode. My (limited) understanding is that whatever is in the MOSFET will simply bypass flow around the MOSFET and possibly stresss the regulator. Consider if the supply is not turned on and you connect it across a charged capacitor. Suddenly, reverse voltage will appear across the regulator. The regulator's spec sheet says to protect against this with a diode. Quote: Quote: You should be able to take the feedback from the output terminal, instead of the LR8 output. This would be extremely interesting, indeed. However, I've been banging my head against the wall trying to figure out how to do this. I am not as well educated here as many of you so please forgive me. Why wouldn't you simply move the connection of R1 away from the regulator output to the supply output (on the output side of balancing resistors if you use them)? That is what is done in low voltage supplies isn't it? There might be stability problems I have no idea.
_________________ -Richard Fairbanks
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pixellany
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Post subject: Posted: Oct Fri 08, 2010 3:48 am |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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Here is my design--not finished and not tested.
Regardless of anything else, you definitely want the feedback taken from Vout.
I've done at least one flaky thing here: Keeping the low end at ~150volts let's me use cheap FETs
The cap marked "TBD" is my guess at where I will keep it from oscillating.
Someone asked about bleeding the output cap. If you are regulating, you dont NEED a big output cap.
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Burnt Fingers
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Post subject: Posted: Oct Fri 08, 2010 2:31 pm |
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Joined: Oct Sat 20, 2007 3:36 am Posts: 13596 Location: New Hampshire
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Speaking of a big output cap how about just using one as a regulator?
With 2400 to 6800uF 450-500V caps becoming fairly available in surplus and Fleabay at low cost they may be worth looking at.
Ive used series/parallel strings of CDE industrial grade 2400uF across 1800-3000V and as long as the transformer is capable the regulation is well under 50V at 1-2A and close to perfect at smaller loads. The ESR is extremely low making them the ideal regulator.
At the above levels a step start in the AC line is required but life can be much simpler in a 0-500V bench supply starting with a Variac, a healthy transformer, a few diodes, and lots of C.
Ive nothing against SS but at the voltages I usually play with they scare me
Carl
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pixellany
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Post subject: Posted: Oct Fri 08, 2010 3:45 pm |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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I don't want to quibble, but a capacitor will not serve as a "regulator"--it only filters.
I do agree that the combination of a variac, transformer, rectifier, and a filter is a good solution for a **variable** supply, but it's not regulated.
In my case, I want to use the same transformer for filament supply and also for a small negative supply for bias. Thus, the variac approach is not applicable.......Plus, I like the challenge of figuring our a SIMPLE circuit design to make an inexpesive regulator.
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Burnt Fingers
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Post subject: Posted: Oct Fri 08, 2010 8:28 pm |
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Joined: Oct Sat 20, 2007 3:36 am Posts: 13596 Location: New Hampshire
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Quote: I don't want to quibble
Then dont until you try it. Then do the math.
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pixellany
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Post subject: Posted: Oct Sat 09, 2010 3:02 am |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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I think we may have a semantics issue. When I think of "regulation", it means that the DC output of a supply is held stable in the face of either line or load variations. In fact, I think power supplies often specify both "line regulation" and "load regulation".
No amount of capacitance can perform regulation as defined above.
Obviously, no-one is required to use my definition.... 
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dmvo
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Post subject: Posted: Oct Sat 09, 2010 5:45 pm |
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Joined: Oct Thu 07, 2010 7:10 pm Posts: 20 Location: Helsinki, Finland
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Hello again,
First, thanks to everyone who replied with comments and ideas, which are much appreciated. Based on those, I came up with the next version of the PSU design.
I am planning to breadboard and test this schematic probably next weekend. For now, I would just be grateful for any comments. If you see something obviously wrong there, please speak up.

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pixellany
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Post subject: Posted: Oct Sat 09, 2010 8:12 pm |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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3 comments:
1. I would take the feedback from the output--that is what you want to be regulated.
2. The loop bandwidth is set by C3 and its net parallel R. This has different effects, depending on where you do the sensing. If you do #1, then you want the loop bandwidth as high as possible and still be stable.
3. Are you going to match the FETs for Vgs? If not, I would still use the series resistors.
<<Edit: Corrected some errors>>
Last edited by pixellany on Oct Sat 09, 2010 11:39 pm, edited 1 time in total.
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Alan Douglas
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Post subject: Posted: Oct Sat 09, 2010 9:02 pm |
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Joined: Jan Thu 01, 1970 1:00 am Posts: 23520 Location: Pocasset, Cape Cod, MA
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Most regulated HV supplies have at least some capacitance across the output, a microfarad or two perhaps.
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Burnt Fingers
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Post subject: Posted: Oct Sat 09, 2010 10:11 pm |
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Joined: Oct Sat 20, 2007 3:36 am Posts: 13596 Location: New Hampshire
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pixellany wrote: I think we may have a semantics issue. When I think of "regulation", it means that the DC output of a supply is held stable in the face of either line or load variations. In fact, I think power supplies often specify both "line regulation" and "load regulation". No amount of capacitance can perform regulation as defined above. Obviously, no-one is required to use my definition.... 
No semantics involved. Try it before dismissing outright and read up a bit on energy storage.
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Johnnysan
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Post subject: Posted: Oct Sat 09, 2010 11:25 pm |
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Joined: Jan Thu 01, 1970 1:00 am Posts: 11441 Location: Albuquerque, NM 87123
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I just can't bring myself to trust solid state components with variable high voltage. Sure, you can make horizontal output transistors than can handle peaks of 1500 volts, but those are fixed circuits where the current and voltage remain stable--but what happens with severe power surges? Goodbye outputs.
With a power supply you have to expect the occasional short or over-current situation. SS is remarkable for not tolerating too much current, unless you build in a lot of extra circuitry. And if those power MOSFETs short, you will have full output right now; tubes don't do that. dvmo's circuit does not seem to have much in the way of current limiting or current sensing; this is essential in SS power supplies. If this power supply were for a fixed load circuit it might be acceptable.
Also, no ammeter or voltmeter is shown on the schematic.
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pixellany
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Post subject: Posted: Oct Sat 09, 2010 11:41 pm |
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Joined: Jul Mon 26, 2010 8:30 pm Posts: 5396 Location: Annapolis, MD
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Burnt Fingers wrote: pixellany wrote: I think we may have a semantics issue. When I think of "regulation", it means that the DC output of a supply is held stable in the face of either line or load variations. In fact, I think power supplies often specify both "line regulation" and "load regulation". No amount of capacitance can perform regulation as defined above. Obviously, no-one is required to use my definition....  No semantics involved. Try it before dismissing outright and read up a bit on energy storage.
Sorry, I am not dismissing your solution--it has a lot of merit. My only point was that--if you want a DC output voltage that does not vary with load--that cannot be done with a capacitor.
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